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Simulation of multiphase flow in venturi using comsol

Abstract: In this project, single-phase flow, multi-phase flow and flow with particle transport were simulated in a venturi. We investigated the effects of the venturi geometry (beta-alpha angle, contraction ratio, throat section length, overall length and…) on the venturi flow regime using COMSOL. Both constant time and time-dependent solutions were used to solve this problem.

Author: CFDmesh
Created in:  Comsol Multiphysics 5.6
physics interfaces: CFD Module, Turbulent flow
Computation time: 42 minutes
last update: September 2022
Tags: Venturi, turbulent flow, multiphase flow

The Objective

  • Investigating the performance of a multiphase venturi
  • Design and optimization of venturi
  • Investigation of particle-containing flows in a venturi

Description

A venturi tube is composed of three sections: a contraction section, a throat section, and a diffusion section. Its cross-section contracts first and then gradually expands. Flowing fluid through the throat section will be accelerated and pressure will drop as a result of the shrunken cross-section. It is known as a Venturi effect, which causes the fluid to be drawn into a vacuum.

In recent years, Venturi pipes have been widely used in flow measurement, natural gas transmission, internal combustion engine pressurization systems, and industrial waste gas cleaning and dust removal. In oil fields, oil is extracted from several wells and then accumulated in a manifold to be stored in a three-phase separator tank to extract the oil-dominated fluid by gravity. Multiphase flowmeters are used to measure the oil flow rate in each well in real time in order to maximize production capacity.

It is possible to explain and interpret these types of flows by classifying the distribution states of the interface between two gas and liquid phases, known as flow regimes or flow patterns. These flow regimes are generally affected by the shape and location of the pipeline, its flow direction, the physical properties of the phases and the flux of heat entering the pipe. V-Cone, orifice plate, Dall tube, and more frequently Venturi meters are the most widely DP flow meters used to determine the volumetric flow rate of multiphase flows. They use the principle that any restriction in the pipe will result in a change of pressure and causes a pressure drop across the restriction.

Table 1: Venturi meter advantages and disadvantages

– Relatively low turn down ratio (1:10)

– Do not handle unsteady state flow

– Not accurate for low flow rates

– Uncertainty increases with the

decrease of Reynolds number Re. and

with the decrease of the liquid phase

fraction

-Causes less pressure drop

than orifice plate and

provide reasonable

accuracy

– Suitable for medium and

large diameter pipes (>2″

diameter pipes)

Venturi meter

The COMSOL software was used to simulate fluid flow in a venturi tube, and several factors were investigated to determine how mass flux and asymmetric flow are affected, such as the ratio of the throat section length to diameter, the diffusion angle, and the difference between inlet and outlet pressures.

According to the results, the lowest pressure point occurs between the contraction and throat sections of the venturi tube. With an increasing contraction ratio, vacuum degree rises, and mass flux increases. As the diffusion angle increases, both mass flux and vacuum degree decrease. Furthermore, a contraction ratio increase shortens a diffusion section of fully developed velocity.

  • The geometry is built with COMSOL’s geometry tools.
  • All design properties are parameterized in a problem-adapted way to support the understanding of the aerodynamic engineer.
  • Complex geometry simulations that require time-consuming calculations are optimized by simplification techniques of the solution method.
  • The performance of the software has been successfully validated in a number of industrial test cases for which experimental results were obtained in the project.

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